Tel: +86-371-65621392 | Mail: chris@concretebatchplant24.com‍

Large Concrete Batching Plant Overview

In the wave of modern infrastructure construction, large concrete batching plants, as the core equipment of building industrialization, are undergoing a profound transformation from traditional manufacturing to intelligent green transformation. The HZS series large-scale concrete batching plants developed by Haomei Machinery have redefined the industry benchmark with its intelligent control system, modular design and full life cycle environmental protection solutions.

As the core equipment of modern engineering construction, Haomei Machinery's large scale concrete batching plants adopt a full-process modular design and integrate intelligent control technology to achieve seamless connection from raw material transportation to finished product discharge. Its core mixing system is equipped with a twin-shaft forced mixer (model like JS1500). Through the mixing blade layout optimized by three-dimensional dynamic simulation, it can complete the homogeneous mixing of a single plate of 1.5 cubic meters of concrete within 60 seconds, which is 30% more efficient than traditional equipment. The metering system adopts multi-sensor dynamic compensation technology, and the metering accuracy of aggregates, powders, and liquids reaches ±2%, ±1%, and ±1% respectively, ensuring that the mix ratio error is controlled at the industry-leading level.


large concrete batching plant

The equipment innovatively integrates intelligent dust removal and wastewater circulation systems: the closed mixing main building is equipped with a pulse back-blowing dust collector, and the dust emission concentration is less than 30mg/m³; the sand and gravel separator and the three-stage sedimentation system achieve 100% recycling of production wastewater, which can save more than 20,000 tons of water resources each year. The modular design shortens the equipment transfer cycle to 50% of the traditional concrete batching plant, and the disassembly and assembly process does not require on-site welding, which significantly reduces the installation cost and construction risk.

The intelligent control system independently developed by Haomei Machinery realizes closed-loop management of the entire production process through 24 patented technologies. The system is equipped with a high-precision adaptive metering algorithm, which can automatically adjust the unloading parameters according to the characteristics of the raw materials, and the single-disk metering error is controlled within ±1%, which is 1 times higher than the industry average. Its unique "seamless material flow" technology optimizes the start and stop sequence of the belt conveyor through an intelligent waiting algorithm, which increases continuous production efficiency by 25% and reduces equipment idling energy consumption by 15%.

The human-machine interaction interface adopts a flat design, supports multi-language switching and 4K high-definition display, and the operator can monitor 128 key parameters in real time through the touch screen or remote terminal. The system's built-in production data center can automatically generate concrete strength curves and material consumption reports, and seamlessly connect with the ERP system to achieve full-chain digitalization from order management to quality traceability.

Haomei Machinery have introduced intelligent equipment such as German TRUMPF laser cutting machines and Japanese FANUC welding robots. Key structural parts use Q345B low-alloy high-strength steel. The frame design optimized by finite element analysis can withstand 1.5 times the rated load, and the service life is 40% longer than that of traditional equipment.

The quality management system has passed ISO 9001:2015 and EU CE certification, and all key purchased parts are selected from international first-line brands such as Siemens and ABB. In response to the needs of overseas markets, the equipment can be customized with special working conditions such as plateau type (adaptable to altitude 5,000 meters) and desert type (wind and sand resistance level IP65), and has performed well in projects such as the Sichuan-Tibet Railway and Middle East oil infrastructure.

Under the background of the "dual carbon" strategy, Haomei Machinery’s concrete batching plant has been successfully applied to more than 120 key projects around the world. For example, the HZS180 concrete batching plant customized for the Saudi NEOM new city project achieves 25% energy self-sufficiency through photovoltaic integrated design, reducing carbon emissions by 1,200 tons per year. The mobile concrete batching plant provided for the Jakarta-Bandung High-speed Railway in Indonesia adopts container modular design, which can be put into production quickly in 72 hours in the tropical rainforest environment, ensuring a stable supply of 3,000 cubic meters of concrete per day.

This innovative model that deeply integrates intelligent manufacturing, green technology and global services is reshaping the value standard of large concrete batching plant equipment. Haomei Machinery has always been based on the concept of "precision intelligent manufacturing, green win-win", and continues to promote the upgrading of building industrialization towards high efficiency, low carbon and intelligence, becoming a trusted partner in the field of global engineering construction.

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Contact Information

E-mail:chris@concretebatchplant24.com‍
Tel: +86-371-65621392
Fax:+86-371-86616825
Add : No.14 Waihuan Road,New strict,Zhengzhou,China

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